Costantino is a powerful and flexible CNC that allows you to obtain maximum results with minimum effort for all types of applications.
Costantino CNC is the ideal solution for both new machines and retrofits.
Machines equipped with Costantino CNC are able to meet all Industry 4.0 requirements.
Fiber Laser
- High-speed cutting capability thanks to high power concentration, especially for thin materials
- Constant control of the distance between the torch and the material
- Continuous interaction with the supervisor and production management software
- Applying the appropriate parameters to the cutting technology to obtain the best cutting quality
- Cut on the fly
Main CNC features
PC-based solution: a single hardware containing the CNC together with HMI and CAM with completely separate and independent resources, to increase reliability and reduce costs
- Look ahead up to 256 blocks, over 15,000 instructions per second
- Standard ISO6983 syntax for complete definition of parametric machining and nesting programming, simplifying the interface with third-party CAD-CAM
- Gantry Axes
- Controlled jerk movements for all axes involved in the movement and separately for the tool tip, to avoid mechanical stress and obtain the best finishing surface
- High speed machining to chamfer edges while maintaining a defined tolerance, to reduce mechanical vibrations, reduce machining times and improve finishing results
- Volumetric compensation of positioning inaccuracies due to mechanical asymmetries and machine misalignments
- Vibration suppression algorithms to prevent workpiece damage, extend machine life, and increase machining quality
- Coordinates and operating origins for rototranslation and mirror machining
- High speed machining available on 5-axis interpolation
- Programming the position and orientation of the tool tip with the Tool Center Point (TCP) applied to chamfer heads
- Appropriate management of heads with compensation
- Availability of TCP parameter auto-calibration cycles. The newly obtained parameters can correct the part programs generated by CAM to adapt to reality.
- Actual feedrate applied on the path, including orientation variations for compensated heads
- Management of auxiliary functions without having to interrupt movement
- Support for many different digital servo interfaces for controlling servos with position or velocity reference; even pulse-direction servos or stepper motors can be used to their full potential.
- Feed forward of speed and torque to have a trajectory following error close to 0
- OPC UA server for connection to MES
- Remote I/O connected with EtherCAT fieldbus to allow the exchange of thousands of I/O signals
- IO-Link Interface Gateway
- Safety integrated with FSoE
HMI
- Easy OEM HMI integration using reusable user controls or interface customization provided by ISAC
- High-definition interactive preview that the operator can rotate, pan, or zoom in on. The cut path is color-coded to quickly determine the extent of the work done.
Work aids
- Jumping movements between shapes to perform the cutting
- Laser output power for PWM adjustment to current dynamics
- Start and stop cutting without interrupting movement (Flying Cut).
PLC logic environment
- Powerful PLC logic shell compliant with IEC61131
- Extensive application libraries
