Skip to content

Aluminum and PVC processing

Mutual trust

Client: Emmegi Group

Introduction

The Emmegi group has been operating for years in the processing of aluminum in bars and profiles, and of PVC. It exploits different production units for the production of many lines of machines, each with different options available and different from each other in complexity, size and functionality; exports machinery all over the world in large volumes.

The interactive CAM produced by the company allows programming and fine-tuning of the program on the machine. The integration with the production management system makes it important to connect to the network and to remotely check the production and productivity parameters of the machines in the workshop where they operate.

In addition to the milling capabilities, the machines have sophisticated workpiece holding devices during machining, loading and unloading, which require handling control.

Solution

The ISAC supply has undergone a constant evolution to offer cutting-edge hardware and software solutions, but has always maintained the compatibility of calibrations, programs and PLC logic.

ISAC has introduced the interface with the most modern fieldbuses for servo drives and IO currently available, to reduce production costs, improve the reliability and productivity of the machine, offer compatibility with third-party products chosen by the customer.

The quality of processing in relation to processing times and mechanical limits has undergone constant improvement and has contributed to the success of the company.

Capabilities exploited

  • Remote CNC interface and CNC remote control libraries
  • Programming in RTCP
  • Affine transformations in the space of the machining programs
  • Parametric macro programming
  • Mechanical vibration suppression
  • Volumetric compensation of mechanical imperfections
  • Digital protocols for servo drives
  • Distributed wiring of IO and servo throughout the machine using digital protocols

Results

Thousands of machines produced during a lasting collaboration testify to the mutual satisfaction and reliability of the product. The maintenance and compatibility of the project result in the possibility of renewing the electronic component of the first machines without modifications to the machining programs and PLC logic.

Some applications required up to 30 controlled axes in different interpolation and positioning channels concurrently and the necessary synchronizations.

More information? We can help you design your custom solution, consider us your innovation partners!

Company with certified quality system UNI EN ISO9001:2008

More information
© 2024 Isac Srl | made with by 3rd Floor Design